Description
The Merrow MB-4DFO 2.0 is an industrial flat overlock machine designed for base layer garments and technical textiles. It is the only machine able to sew all three variations of Merrow’s ActiveSeam stitch.
The ActiveSeam stitch replaces traditional flatlock seams: it is flat, comfortable and stretchable. It removes the raised seams that chafe the skin under technical clothing.
Manufactured in the United States, hand-assembled. Merrow has built overlock machines since 1838 and invented overlock stitching in 1881.
Description
The MB-4DFO 2.0 sews with two needles, which allows three different stitches with two or three threads. Stitch width adjusts from 3/32 to 5/32 inch (about 2.4 to 4 mm) according to material and application.
Merrow’s barrel cam architecture and curved needles give precision and consistency beyond conventional loop machines. Each machine is set up for the customer’s material and thread: tension, eccentrics and cutter position are adapted.
Merrow builds a custom machine at no extra cost, starting from the stitch sample supplied by the customer.
Features
- Three ActiveSeam stitches in one machine — 2 or 3 thread configuration
- Two needles for three stitch combinations
- Barrel cam architecture — superior stitch precision
- Curved needles patented by Merrow
- Adjustable stitch width from 3/32 to 5/32 inch
- Custom setup — tension, eccentrics and cutters adapted to your material
- Hand-built in the United States
- Integrated parts — designed together for durability
- 220V motor included — 3,450 RPM, 1/2 HP
- Network of 165 agents in 65 countries
- Spare parts available for all models, including legacy machines
Specifications
- Model: MB-4DFO 2.0
- Type: flat overlock
- Operating speed: 5,500 RPM
- Stitch width: 3/32 to 5/32 inch (2.4 to 4 mm)
- Density range: 10 to 40 stitches per inch
- Standard needle: A1DF
- Merrow needle range: A00DF to A2DF
- Federal stitch type: ActiveSeam
- Number of threads: 2 or 3
- Motor: 3,450 RPM, 1/2 HP, 220V — included
- Manufacture: United States
Application
The MB-4DFO 2.0 is used in cut and sew factories worldwide to sew the ActiveSeam on technical fabrics and base layer garments.
Materials: jersey, merino wool, softshell, Polartec Power Stretch and Power Dry, circular knits, stretch technical fabrics.
- Technical underwear and base layers
- Sportswear — running, hiking, skiing
- Combat uniforms and advanced protective equipment
- Merino wool — 135 g and 195 g
- Circular knits and technical knitwear
- Protective clothing and military equipment
Manuals and warranty
- Machine built to order and set up for your material and thread.
- Merrow factory service: fixed fee of 299 USD, shipping included — replacement of needle, loopers, cutters and any worn part.
- Spare parts available immediately for all models, including legacy machines.
- Technical support: 165 agents in 65 countries.
- Technical documentation and manual supplied on delivery. Contact our technical service: contact@vesxpress.com
Servo motor
Machine supplied with 220V motor included: 3,450 RPM, 1/2 HP, suited to the European mains. No transformer needed.
- 220V supply — directly on European mains
- 1/2 HP — power matched to the machine load
- 3,450 RPM — rated motor speed
- Supplied fitted — no adaptation needed









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